Dye Production Optimization Software: Process, Ticket and Weigh

Datacolor Process, Ticket, and Weigh software employ the valuable knowledge of the experts in your company to help you manage dye recipes and production dyeing procedures. Process parameters and auxiliary quantities are automatically adjusted based on variables in the dyeing process, including dyestuff quantity, dye machine, and quality.

Datacolor Process – Produces the most accurate and efficient production dyeing procedure through rules-based calculations for complex dyeing processes.

Datacolor Ticket – Simple dyelot tickets are produced to ensure accuracy in production dyeing.

Datacolor Weigh – Interactively guides the drugroom operator through the entire weighing process, ensuring that the correct dyes and chemicals are weighed accurately. Dye weighing errors are virtually eliminated, minimizing lost time and costly dyelot rework.

Benefits of Datacolor Process, Ticket, and Weigh:

• Automatically generates the best production recipe and dyeing procedure for any color based on relevant dyeing requirements. Rules based on liquor ratio, customer, fabric, dye machine, and dyestuff quantity automatically adjust dyeing parameters and chemical amounts to eliminate dyeing errors. Temperature ramp rate and dyeing time are optimized to ensure the most efficient dyeing cycle.
• Dyelot history and quality analysis enable proactive recipe correction to reduce dye adds. Instantly review results for previous dyelots, including all colorimetric data to identify potential production issues before costly mistakes occur. If a dyelot is off shade, connect to Datacolor Match Textile to generate the most accurate and cost-effective correction to get the dyelot back on shade.
• Supports exhaust and continuous dyeing on any fiber type. Configure dye machines with min/max control of machine capacity, liquor ratio and pickup. Generate simple production recipes or a complete production process including recipe and process costs. Optional inventory control ensures product availability, while dyelot scheduling guarantees the most efficient use of available equipment.
• Works seamlessly with Datacolor Match Textile and Datacolor Weigh to manage the entire textile dyeing process from lab to production. Designed to link with dye machine supervisor and ERP systems, customized integration modules ensure that dye and chemical quantities and process parameters are passed between systems without the need for manual re-entry of data.